BQCIS

Assuring Reliability and Durability Under Real-World Stress

The reliability of every modern vehicle depends on the proven performance of its individual parts—structural, mechanical, and electronic. Vehicle & Component Testing subjects these parts to accelerated stress and environmental conditions, ensuring they meet lifetime durability targets before entering production.

BQCIS performs comprehensive durability and mechanical verification using hydraulic actuators, vibration shakers, and environmental chambers to simulate years of wear within weeks. Testing covers fatigue, corrosion, vibration, and structural endurance, in compliance with ISO, SAE, and OEM standards.

Early identification of material and design weaknesses helps prevent field failures, optimize manufacturing quality, and ensure roadworthiness—saving millions in warranty costs and protecting brand integrity.

Key Durability & Mechanical Testing Activities

Mechanical Stress & Fatigue Testing

Comprehensive tensile, compression, and impact testing validates mechanical strength and endurance of vehicle structures. Long-duration fatigue tests replicate 10+ years of service life using electro-dynamic shakers and hydraulic actuators to detect weak welds or fatigue-prone areas early in design.

Environmental & Corrosion Resistance

Climatic chambers simulate extreme temperature and humidity, while salt spray and cyclic corrosion tests expose materials to accelerated rust and chemical aging. The data ensures reliability of fasteners, coatings, and chassis components under diverse real-world operating environments.

Key Benefits of Vehicle Component Testing

Benefit 1

Reliability Validation

Verifies mechanical performance, ensuring vehicle systems meet endurance and fatigue requirements before release.

Benefit 2

Corrosion & Environmental Assurance

Accelerated corrosion and climate testing ensures consistent performance under global environmental conditions.

Benefit 3

Reduced Warranty Costs

Identifies weak points pre-production, reducing costly recalls and improving OEM risk management.

Benefit 4

Enhanced Safety & Confidence

Independent third-party validation strengthens consumer trust and ensures global compliance readiness.

Success Story

Vibration Testing Prevents Fatigue Failure in EV Chassis

The Challenge:

A new electric vehicle chassis design required verification of battery-tray weld strength against long-term vibration and fatigue stress.

Our Solution:

BQCIS simulated 150,000 km of road exposure through accelerated vibration and fatigue cycles using strain-gauged mounting points. The test reproduced a full decade of service life within weeks of controlled dynamic testing.

The Result:

Early detection of a fatigue crack at a weld interface allowed the OEM to redesign before production—avoiding warranty exposure, improving safety, and validating full lifecycle endurance.

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