BQCIS

Maximizing Reliability Throughout Your Asset's Life

Once an asset is commissioned, the long-term challenge of ensuring its safety, reliability, and performance begins. The Operation & Maintenance (O&M) phase focuses on managing the integrity of aging assets, optimizing maintenance schedules, and complying with in-service inspection regulations to prevent failures and extend operational life.

BQCIS provides comprehensive Asset Integrity Management (AIM) and In-Service Inspection (ISI) solutions across industries. From corrosion monitoring and non-destructive testing (NDT) to advanced risk and life assessment programs, we help operators maintain compliance, reliability, and performance throughout the asset’s lifecycle.

Our engineering teams implement Risk-Based Inspection (RBI) and Fitness-for-Service (FFS) evaluations to prioritize inspection focus and assess structural integrity based on risk, damage mechanism, and service conditions — extending asset life safely and efficiently.

Key O&M Phase Activities

In-Service Inspection (RBI, NDT)

We execute risk-based inspection programs (RBI) to focus resources on critical equipment. Certified NDT specialists perform inspections using ultrasonic testing, corrosion mapping, phased array UT, and time-of-flight diffraction for early flaw detection, ensuring operational continuity and minimizing unplanned shutdowns.

Asset Integrity Management (AIM) & Fitness-for-Service (FFS)

BQCIS engineers assess inspection data and perform Fitness-for-Service evaluations (API 579/ASME FFS-1) to determine continued safe operation. Our integrity management programs incorporate corrosion rate tracking, remaining life calculations, and mitigation planning for long-term reliability.

Key Benefits of Asset Integrity Management

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Enhanced Operational Safety

Regular in-service inspection minimizes risk of catastrophic failures and ensures asset integrity.

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Optimized Maintenance

Data-driven maintenance planning reduces downtime and maintenance costs while maximizing uptime.

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Extended Asset Life

Fitness-for-Service assessments justify continued operation and safe life extension of critical assets.

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Reduced Unplanned Downtime

Proactive integrity management prevents unexpected equipment failures and production interruptions.

Success Story

Risk-Based Inspection (RBI) Optimizes Refinery Shutdown Scope

The Challenge:

A refinery was preparing for a costly turnaround based on fixed schedules. They sought a smarter, risk-informed inspection strategy to safely reduce scope and cost.

Our Solution:

BQCIS implemented an RBI program compliant with API 580/581, analyzing the probability and consequence of failure for all critical equipment. This risk-ranking guided inspection focus toward high-risk assets.

The Result:

The optimized RBI plan reduced inspection volume by 35%, saved millions in turnaround costs, and shortened downtime by several days — with no compromise on safety or compliance.

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