BQCIS

Optimizing Inspection Through Risk Intelligence

Traditional inspection programs often apply uniform frequencies regardless of equipment condition or risk profile. Risk-Based Inspection (RBI) transforms this approach by quantifying risk, probability of failure, and consequence severity — allowing smarter resource allocation and maintenance scheduling.

At BQCIS, our engineers and inspection specialists use advanced methodologies such as API 580/581 to evaluate asset risk levels. We combine design data, operating history, inspection findings, and corrosion modeling to develop customized RBI plans that maximize reliability while maintaining compliance with regulatory requirements.

The result is a leaner, data-driven inspection strategy that extends asset life, reduces inspection burden, and enhances safety performance across your facility.

Our RBI Methodology

Asset Inventory & Data Collection

Gather detailed design, operational, and inspection data to establish baseline conditions for each equipment item.

Failure Mode & Consequence Analysis

Identify possible degradation mechanisms and evaluate their potential impact on safety, environment, and production.

Risk Ranking & Probability Modeling

Apply quantitative models (API 581) to prioritize assets by risk category for inspection scheduling.

Inspection Strategy Development

Design risk-based inspection plans tailored to high-, medium-, and low-risk components, optimizing intervals and scope.

Maintenance & Mitigation Planning

Integrate maintenance actions, condition monitoring, and inspection feedback to mitigate high-risk scenarios.

RBI Software Implementation

Deploy digital tools for RBI database management, inspection scheduling, and continuous improvement tracking.

Periodic Review & Re-Assessment

Conduct regular reassessment to ensure risk calculations reflect the latest inspection results and process changes.

Training & Knowledge Transfer

Provide RBI methodology training to operations, maintenance, and inspection teams for sustainable implementation.

Regulatory Compliance Integration

Ensuring that the developed RBI plans align with local and international pressure equipment safety regulations.

Key Benefits of RBI Planning

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Optimize Inspection Resources

Focus inspection budgets on the assets that matter most, reducing unnecessary field activity.

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Enhance Asset Integrity

Proactively identify critical degradation mechanisms to prevent unplanned shutdowns or incidents.

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Reduce Operational Risk

Quantitative risk models support decisions that minimize likelihood and consequences of equipment failure.

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Improve Process Uptime

RBI schedules maintenance strategically, ensuring fewer disruptions and longer production cycles.

Success Story

Implementing RBI at a Petrochemical Refinery

The Challenge:

A refinery was experiencing frequent shutdowns due to unplanned equipment failures and lacked a structured inspection prioritization framework.

Our Solution:

BQCIS deployed a complete RBI program in accordance with API 580/581, digitized the inspection database, and implemented predictive analytics for corrosion risk evaluation.

The Result:

The refinery reduced inspection costs by 28%, extended inspection intervals for low-risk assets, and achieved 18 consecutive months of incident-free operation.

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