BQCIS

Ensuring PV Reliability, Safety, and Long-Term Yield

Solar energy projects depend on verified product reliability and safety to ensure long-term returns. From module manufacturing to full-scale plant commissioning, BQCIS Solar Energy Systems testing delivers assurance of performance and compliance with IEC 61215 (Performance), IEC 61730 (Safety), and UL standards.

Our laboratories evaluate PV modules and inverters under accelerated stress conditions — thermal cycling, humidity freeze, and damp heat — simulating decades of exposure. This ensures mechanical durability and electrical safety, preventing early degradation or field failures.

In the field, our inspectors perform Pre-Shipment Inspections (PSI), commissioning verification, and plant acceptance testing — including IR thermal scans, IV curve tracing, and BOS integrity checks — guaranteeing the system’s operational readiness and safe delivery of predicted yield.

Key Verification Activities

Module and Inverter Laboratory Testing

PV modules are exposed to thermal cycling, damp heat, humidity freeze, and mechanical load tests under IEC 61215 and IEC 61730. Inverters undergo electrical safety and performance testing to verify efficiency, harmonic distortion, and grid code compliance. These lab-based verifications safeguard against performance degradation and electrical faults before market release.

Field Inspection & Commissioning Verification

Our on-site engineers conduct installation audits, verify mounting structures, and perform electrical safety checks. Advanced diagnostics like IR thermography and IV curve tracing detect potential hot spots, string mismatch, or insulation failures. Each inspection culminates in a full commissioning report verifying performance compliance and safety certification.

Key Benefits of Solar System Assurance

Reliability

Improved Asset Reliability

Testing verifies product durability, ensuring sustained generation efficiency throughout the PV system’s design life.

Safety

Enhanced Safety Compliance

Certification and inspection prevent electrical failures and fire risks, ensuring compliance with IEC and UL safety standards.

Quality

Assured Quality at Source

Factory pre-shipment inspections and sample testing ensure consistent module quality before shipment or site delivery.

Performance

Verified Performance & Yield

Commissioning verification guarantees the installed system delivers predicted energy output and contractual performance ratios.

Success Story

Lab Testing Prevents Procurement of Substandard PV Modules

The Challenge:

A 100 MW solar developer required pre-production validation to confirm supplier modules met efficiency and durability standards before mass manufacturing.

Our Solution:

BQCIS conducted Pre-Production Sample Testing (PST) — performing damp heat, thermal cycling, and flash power tests under IEC 61215. Modules showing degradation beyond allowable limits were rejected before shipment approval.

The Result:

The tests identified early performance losses exceeding 7% after accelerated aging. The client avoided a multimillion-dollar purchase of noncompliant modules, replacing them with certified alternatives, ensuring the project’s long-term ROI and reliability.

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