BQCIS

Ensuring Reliability and Performance of Wind Assets

Wind turbines are exposed to high cyclic loads, lightning strikes, and harsh environmental conditions that cause material fatigue and structural stress. Continuous assessment and preventive inspection are vital to avoid catastrophic failures and unplanned downtime.

BQCIS Wind Power Systems services deliver independent inspection and monitoring solutions for both onshore and offshore turbines. From blade and tower inspections to gearbox diagnostics and vibration monitoring, our experts ensure compliance with IEC 61400 and regional standards for mechanical integrity and safety.

We combine drone-based visual and thermal inspection with Advanced NDT and Condition Monitoring (CM) to identify damage early, verify structural stability, and extend the life cycle of your wind assets.

Key Integrity Activities

Blade Inspection & Advanced NDT

We perform detailed blade inspections using drones, rope access, and Advanced NDT techniques such as shearography and ultrasonic testing. Our inspections detect delamination, bond-line failures, lightning damage, and leading-edge erosion, ensuring aerodynamic performance and safety. All findings are geo-tagged and delivered via 3D photogrammetry reports for targeted repair planning.

Tower, Structure & Mechanical Condition Monitoring

Our specialists assess tower welds, flange bolts, and foundations using ultrasonic and magnetic particle testing. We also implement Condition Monitoring (CM) systems that continuously measure vibration, oil particle count, and bearing wear in gearboxes and generators, enabling predictive maintenance (PdM) and extending service life.

Key Benefits of Wind Integrity Assurance

Reliability

Improved Reliability

Early detection of structural and mechanical issues reduces downtime and prevents major turbine failures.

Safety

Enhanced Safety

Regular integrity inspections ensure compliance with IEC 61400 safety standards and prevent high-risk incidents.

Cost Optimization

Reduced Maintenance Costs

Predictive condition monitoring enables targeted repairs, reducing costly unscheduled maintenance.

Extended Life

Extended Asset Life

Data-driven insights help plan component upgrades and refurbishments, extending operational lifespan.

Success Story

Drone Inspection Identifies Critical Blade Erosion

The Challenge:

A major onshore wind farm operator needed rapid inspection of 60 turbines during a tight maintenance window. Traditional rope access inspections were too slow and weather-limited.

Our Solution:

BQCIS deployed drones equipped with high-resolution optical and infrared cameras to conduct automated close-range blade inspections. The collected imagery was processed with AI-assisted defect detection and 3D mapping for precise damage quantification.

The Result:

The survey identified leading-edge erosion and small surface cracks on 15% of blades. The client prioritized repairs using BQCIS defect reports, avoiding potential aerodynamic losses and saving over $800,000 in unplanned maintenance costs.

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