Optimizing Recovery and Product Performance
Effective beneficiation is the bridge between raw mineral feed and high-value industrial product. By simulating and refining key process steps—flotation, magnetic separation, calcination, and filtration—BQCIS helps clients enhance yield, purity, and efficiency while minimizing waste.
Our laboratories conduct bench-scale and pilot-scale process trials tailored to specific mineral types. We evaluate reagents, grind size, temperature, and flow conditions to define the most efficient process route for industrial use. Each test sequence generates empirical data that supports flowsheet design, plant optimization, and product qualification.
The outcome is a detailed beneficiation performance report—complete with grade-recovery curves, mass balances, and moisture profiles—enabling informed operational and commercial decision-making.
Key Beneficiation Activities
Key Benefits of Beneficiation & Process Testing
Maximize Recovery Efficiency
Defines the most efficient separation route and reagent strategy, reducing loss of valuable material and improving overall yield.
Enhance Product Consistency
Ensures uniform quality and grade across production batches through controlled laboratory simulation of process conditions.
Reduce Energy & Reagent Costs
Optimized grind size, reagent dosage, and moisture control translate directly to lower operating costs and environmental footprint.
Provide Data-Driven Process Assurance
Comprehensive test reports and grade-recovery curves deliver the technical proof needed for plant optimization and client assurance.
Success Story
Bench-Scale Flotation Increases Feldspar Recovery by 12%
A feldspar producer experienced low recovery due to inefficient reagent use and inconsistent grind control within the flotation circuit.
BQCIS replicated the flotation process under controlled laboratory conditions, optimizing collector dosage, conditioning time, and particle size distribution to achieve better mineral selectivity.
Recovery improved by 12 % and tailings loss dropped significantly. The optimized reagent mix and grind parameters were implemented at plant scale, delivering measurable cost and yield benefits.